Laser-welded, tailored-shaped, and patched blanks engineered for lighter, safer and more sustainable vehicles. ArcelorMittal Tailored Blanks offers the right solutions — Shaped, Patched, and Laser-Welded Blanks — that meet the automotive customer’s needs. Each tailored blank is engineered for a specific purpose, from optimal nesting to local reinforcement and multi-steel grade integration, helping carmakers achieve sustainable performance without compromise.
A tailored-shaped blank is a blank that has the shape as close as possible to the final part.
A patch is a piece of steel that is welded directly to a main/bigger blank before stamping. Patched blanks are ideal for managing energy absorption helping automakers to meet crash test requirements.
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A laser‑welded blank (LWB) is an engineered steel sheet created by laser‑joining different grades or thicknesses of steel into one optimized component.
This advanced process places high‑strength material where crash protection is required and lighter, more formable steel where weight savings or shaping flexibility matter. The result is a stronger, lighter, and more efficient automotive part, produced with reduced material usage and minimal scrap.
ArcelorMittal's breakthrough approach to automotive body design and manufacturing. By consolidating multiple components into large single parts, MPI reduces complexity, speeds up assembly and cuts costs, without compromising safety and performance. Discover the Power of Less
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There are other part consolidation solutions out there. But ArcelorMittal MPI is the only one that saves costs without sacrificing safety. The secret lies in our patented laser-welding technology: partial ablation. Stronger welds. Safer cars.
Press-hardened steel (PHS) is the gold standard in strength, crash performance and repairability – all without the high switching costs of alternative materials. Yet welds can become brittle if too much of the protective aluminium-silicon coating enters the joint.
Not with MPI. Our unique partial ablation technique removes a narrow strip of coating around the weld, leaving the rest intact. This is the only industrial process available today that guarantees the weld is as strong as the base material.
Dynamic test (like Charpy) gives you confidence in the results, confirming crash performance without the cost of full vehicle testing. This speeds up development time of new steel combinations and welding processes, while ensuring the safe crash behavior of new body designs.
Start with the function, assign the grade, then tailor thickness via LWB or patches to hit crash, mass and cost targets.
Crash zones (A/B pillars, rails):
Usibor® / Ductibor® + localized patches.
Stiffness & torsion (rockers, floor):
MartINsite® / Fortiform® via LWB.
Complex edges / early builds:
Tailored‑shaped blanks with laser‑cut edges.
Patched blanks are ideal for reinforcing cars to meet crash test requirements, while reducing the number of stamping tools and assembly steps.
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Expllore our best-in-class solutions for any vehicle, including body-in-white/MPI, chassis and battery pack.
ArcelorMittal’s laser-welding technology joins multiple grades and thicknesses into a single, optimized blank—concentrating strength where it’s most needed for crash resistance, and reducing thickness and weight elsewhere. Using our full range of Advanced High Strength Steels (AHSS) such as Usibor®, Ductibor®, Fortiform®, and MartINsite®, Tailored Blanks combine performance, formability, and cost efficiency in one solution. The result: lighter parts, lower CO₂ emissions, and fewer assemblies—delivering higher value at lower cost, without compromise on safety or design freedom.
The separate grades are laser-welded together to create a single sheet of steel which has the best grade in the best place for strength and deformation. Each sheet can be hot- or cold-stamped to give the part its final shape.
The result is a "tailor-made" solution with significant advantages for the customer. Today, LWBs are commonly used in automotive construction, particularly for the body-in-white and closures of a car.
Connect with our experts to find the best solution for your applications - from lightweighting strategies to process optimization